• Case Study: Polishing High-Quality Medical Dental Pliers with Advanced Technology
    Case Study: Polishing High-Quality Medical Dental Pliers with Advanced Technology July 23, 2024
    Case Study: Polishing High-Quality Medical Dental Pliers with Advanced Technology Introduction Hello, I'm Max, a technical engineer at Jintaijin Polishing Technology Co., Ltd., specializing in surface polishing and grinding technology. Today, I’m sharing a case study about how we assisted a customer with polishing high-quality medical dental pliers made from stainless steel to achieve a polished surface roughness of Ra0.4. This case highlights our advanced equipment and customized polishing process that significantly enhanced product quality and customer satisfaction. Understanding the Customer's Needs Our journey began when we were approached by a customer from the medical equipment industry. The customer required their dental pliers to have a highly polished surface with a roughness average (Ra) of 0.4, a standard necessary for medical tools to ensure smoothness and hygiene. This requirement presented a challenge, as the process needed to be efficient, maintain product integrity, and meet stringent medical standards. Customized Polishing Process To address the customer's needs, we utilized our latest dry hanging tool drum grinder, model OBD-BG01, which is known for its ability to handle multiple products simultaneously and provide consistent high-quality polishing. Equipment Details Model: OBD-BG01 Capacity: 40*4 L Carrying Capacity: 80 L Dimensions: 1680*1800*2200 MM Motor Power: 3.7 KW Net Weight: 1600 KG Speed: 0-100 RPM Bamboo Thickness: 25 mm This machine is equipped with several innovative features that enhance its performance: 1. High Capacity: Can carry up to 480 metal eyeglass frames using stainless steel hangers to avoid deformation and reduce polishing dead angles. 2. Independent Rotation: Each hanger can rotate independently, significantly improving polishing efficiency. 3. Intelligent Control: Features an intelligent PLC operation control system for precise hanger positioning and operation, improving efficiency and reducing costs. 4. Bamboo Fiber Drum: The bamboo fiber drum has a higher density than traditional wooden materials, reducing the usage of rolling oil. Polishing Process Rough Polishing We began with rough polishing using coarse walnut particles and added coarse grinding oil. The robust initial polishing removed significant surface imperfections and prepared the pliers for finer treatment. Fine Polishing Next, we proceeded to fine polishing with fine walnut particles and fine grinding oil. This stage ensured the surface achieved the required Ra0.4 finish, providing the smoothness essential for medical applications. Enhancing Efficiency and Quality The OBD-BG01 dry hanging tool drum grinder played a crucial role in our process. Its ability to handle multiple products at once without manual intervention saved time and ensured uniform quality across all pieces. The use of bamboo fiber drums not only enhanced the polishing quality but also contributed to a more eco-friendly process by reducing rolling oil consumption. Custome...
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  • Enhancing Brass Products with Automated Polishing Technology: A Case Study from South America
    Enhancing Brass Products with Automated Polishing Technology: A Case Study from South America July 10, 2024
    Enhancing Brass Products with Automated Polishing Technology: A Case Study from South America By Max, Technical Engineer at Jintaijin Polishing Technology Co., Ltd. Introduction As a technical engineer at Jintaijin Polishing Technology Co., Ltd., I am dedicated to advancing the field of surface polishing and grinding technology. Today, I am excited to share a technical case study involving one of our South American clients, who sought our assistance in refining the surface of their brass products. Our client was facing challenges with the rough surface of their forged brass pipes. They needed a solution to achieve a bright, smooth finish without compromising the integrity of the engraved text on the products. The solution we provided involved the exclusive use of our automated polishing technology, eliminating the need for manual polishing. The Process Initial Rough Polishing: - We used a strong cutting force abrasive material, specifically No. 15 plant-based abrasive media, to perform the initial rough polishing. This step was crucial in removing the majority of the surface irregularities and preparing the product for finer polishing. - During this stage, we added our proprietary Jintaijin polishing paste to lubricate the process, ensuring a smooth and consistent finish. Intermediate and Fine Polishing: - Following the initial rough polishing, we transitioned to finer abrasives, using No. 10 and No. 8 plant-based media. These abrasives further refined the surface, enhancing the brightness and smoothness of the brass pipes. - The automated nature of the OBD-BG01 machine allowed for precise control and consistency throughout the polishing stages, ensuring an even finish across all products. Advantages of the OBD-BG01 Polishing Machine The OBD-BG01 high-speed rotary grinding machine proved to be the ideal solution for our client's needs due to several key advantages: - Efficiency and Speed: The automated process significantly reduces polishing time compared to manual methods, allowing for higher production rates. - Environmental Benefits: The machine operates with minimal environmental impact, reducing waste and the need for hazardous chemicals. - Precision and Consistency: The machine ensures uniform polishing, maintaining the integrity of engraved text and intricate details on the brass products. - Versatility: The OBD-BG01 can effectively polish both the external and internal surfaces of products, including irregular and uneven areas. Conclusion The implementation of our automated polishing technology not only met but exceeded our client's expectations. By utilizing the OBD-BG01 machine, we achieved a smooth, bright finish on their brass pipes without damaging the engraved text. This case highlights the importance of advanced polishing solutions in modern manufacturing, demonstrating how technology can enhance product quality and production efficiency. At Jintaijin Polishing Technology Co., Ltd., we are committed to providing innovative solution...
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  • New Release of Metal Eyeglass Frame Water Grinding Machine
    New Release of Metal Eyeglass Frame Water Grinding Machine July 03, 2024
    New Release of Metal Eyeglass Frame Water Grinding Machine Product Introduction The Metal Eyeglass Frame Water Grinding Machine is an advanced polishing equipment specially designed for metal eyeglass frames. It adopts rotary vibration technology and achieves efficient and uniform polishing through automated operations. This equipment not only improves polishing efficiency but also significantly enhances the surface quality of the products, ensuring that every eyeglass frame achieves the best glossiness. Technical Parameters 1. Vibration frequency: 30-50 Hz, adjustable to meet the needs of different materials and processes. 2. Power: 2.2 kW, highly efficient and energy-saving, suitable for long-term continuous operation. 3. Volume: 100-200 L, capable of handling various sizes of eyeglass frames. 4. Material: High-strength stainless steel, strong corrosion resistance, and long service life. 5. Control system: PLC intelligent control, easy to operate, and precise control of polishing time and intensity. Applicable Products and Surface Treatment The Metal Eyeglass Frame Water Grinding Machine is suitable for various metal materials of eyeglass frames, including stainless steel, titanium alloy, and aluminum alloy. The combination of high-frequency vibration and abrasive materials effectively removes surface micro-defects, enhancing the glossiness and aesthetics of the products. Treatment Effect This equipment ensures that every eyeglass frame achieves uniform and consistent polishing effects through precise rotary vibration technology. The polished product surface is smooth and delicate, free of scratches and burrs, significantly enhancing the product quality and market competitiveness. Problem Solving Our Metal Eyeglass Frame Water Grinding Machine is designed to solve common problems in traditional polishing processes. Here are its key advantages: Detailed Processing 1. Polishing of bent inner walls and inside pipes: Traditional polishing methods often struggle with complex-shaped workpieces, especially in areas such as bent inner walls and inside pipes. Our water grinding machine adopts high-frequency vibration technology combined with special abrasives, easily reaching these difficult areas, ensuring every detail is thoroughly processed. 2. Angle polishing: The machine is finely designed to polish various complex angles, ensuring the overall surface is smooth and flawless. Maintaining Original Shape 1. Low damage: During the polishing process, our equipment causes minimal damage to the product surface, achieving the desired glossiness while maintaining the original shape of the product. 2. Consistency: High-frequency vibration technology ensures uniform polishing effects for every eyeglass frame, reducing quality fluctuations caused by manual operations. Energy Saving and Environmental Protection 1. High efficiency and energy saving: Compared to traditional polishing machines, our water grinding machine improves polishing efficiency while consumi...
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  • Jintaijin Polishing Technology Co. Announces Participation in the 2024 Wenzhou International Optics Fair
    Jintaijin Polishing Technology Co. Announces Participation in the 2024 Wenzhou International Optics Fair May 07, 2024
    Xiamen, China - May 05,2024 - Xiamen Jintaijin Polish Tech Co., Ltd. is excited to announce its participation in the 2024 Wenzhou International Optics Fair, which will take place from May 10 to May 12, 2024, at the Wenzhou International Convention and Exhibition Center. As a leading player in the polishing industry, Jintaijin Polishing is known for its advanced technology, high-quality products, and exceptional customer service. With over 30 years of expertise, Jintaijin Polishing is committed to providing top-notch polishing solutions tailored to the unique needs of its clients. The company is proud to continue its tradition of excellence at this prestigious event. Event Details: Booth Number: 3C378-386, Hall 3 Location: Wenzhou International Convention and Exhibition Center, Wenzhou, China Date: May 10-12, 2024 Visitors to the Jintaijin booth will have the opportunity to explore the company's latest innovations in polishing technology, meet with experts, and gain insights into how Jintaijin's products can enhance the quality and efficiency of their manufacturing processes. The Wenzhou International Optics Fair is one of the largest optics fairs in China, attracting thousands of exhibitors and visitors from around the world. It provides an ideal platform for industry professionals to network, share ideas, and discover the latest trends and advancements in the optics industry. For more information or to schedule a meeting with the Jintaijin team during the event, please call 400-882-5833. About Jintaijin Polishing Technology Co. Xiamen Jintaijin Polish Tech Co., Ltd. is a leading provider of polishing solutions with over 30 years of experience in the industry. The company specializes in high-end intelligent polishing machines, automatic polishing production lines, and environmental polishing products. Their state-of-the-art technology and commitment to customer satisfaction have made them a trusted partner for customers worldwide.
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  • Jintaijin Polishing Technology Co. Announces Participation in the 2024 Wenzhou International Optics Fair
    Jintaijin Polishing Technology Co. Announces Participation in the 2024 Wenzhou International Optics Fair May 07, 2024
    Xiamen, China - May 05,2024 - Xiamen Jintaijin Polish Tech Co., Ltd. is excited to announce its participation in the 2024 Wenzhou International Optics Fair, which will take place from May 10 to May 12, 2024, at the Wenzhou International Convention and Exhibition Center. As a leading player in the polishing industry, Jintaijin Polishing is known for its advanced technology, high-quality products, and exceptional customer service. With over 30 years of expertise, Jintaijin Polishing is committed to providing top-notch polishing solutions tailored to the unique needs of its clients. The company is proud to continue its tradition of excellence at this prestigious event. Event Details: Booth Number: 3C378-386, Hall 3 Location: Wenzhou International Convention and Exhibition Center, Wenzhou, China Date: May 10-12, 2024 Visitors to the Jintaijin booth will have the opportunity to explore the company's latest innovations in polishing technology, meet with experts, and gain insights into how Jintaijin's products can enhance the quality and efficiency of their manufacturing processes. The Wenzhou International Optics Fair is one of the largest optics fairs in China, attracting thousands of exhibitors and visitors from around the world. It provides an ideal platform for industry professionals to network, share ideas, and discover the latest trends and advancements in the optics industry. For more information or to schedule a meeting with the Jintaijin team during the event, please call 400-882-5833. About Jintaijin Polishing Technology Co. Xiamen Jintaijin Polish Tech Co., Ltd. is a leading provider of polishing solutions with over 30 years of experience in the industry. The company specializes in high-end intelligent polishing machines, automatic polishing production lines, and environmental polishing products. Their state-of-the-art technology and commitment to customer satisfaction have made them a trusted partner for customers worldwide.
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  • Embracing Automation: The Shift from Manual to Mechanical Polishing in the Metal Industry
    Embracing Automation: The Shift from Manual to Mechanical Polishing in the Metal Industry March 04, 2024
    Introduction: In the rapidly evolving landscape of the metal industry, the transition from traditional manual polishing to advanced mechanical polishing is not just a matter of technological advancement, but a crucial step towards ensuring safety, environmental protection, energy efficiency, and cost reduction. This shift is imperative as the industry seeks to align with global standards for occupational health and safety, as well as environmental sustainability. Manual polishing, once the backbone of the metal finishing process, has been associated with various health risks due to the exposure to harmful chemicals and dust particles. The labor-intensive nature of the process also contributes to inconsistent quality and inefficiency. In contrast, mechanical polishing, with its precision and automation, offers a safer, cleaner, and more efficient alternative. JintaiJin Polishing Company, with over two decades of specialization in the polishing industry, stands at the forefront of this transformation. The company's commitment to innovation is evident in its advocacy for the adoption of high-end intelligent polishing machines and automatic polishing production lines. These advanced solutions not only enhance the quality of the finished products but also significantly reduce the environmental footprint of the polishing process. By integrating cutting-edge technology into their operations, JintaiJin Polishing Company is setting a new standard in the industry. The use of intelligent polishing machines ensures consistent quality, while automatic polishing production lines increase throughput and reduce labor costs. Moreover, the focus on environmental polishing products reflects the company's dedication to sustainable practices. In conclusion, the transition from manual to mechanical polishing in the metal industry is a critical step towards a safer, more efficient, and environmentally friendly future. JintaiJin Polishing Company's leadership in this area demonstrates its commitment to excellence and innovation, paving the way for a new era in metal finishing. The Perils of Traditional Manual Polishing: The traditional approach to polishing metal products, especially those that require high-quality finishes like stainless steel kitchenware, has predominantly been manual. This labor-intensive process involves the use of abrasive materials to achieve a smooth metal surface. However, this method is fraught with significant health hazards. Workers are often in close proximity to the polishing materials, which exposes them to the risk of inhaling dust and coming into contact with harmful chemicals. This can lead to a range of respiratory issues and other health risks. The manual polishing process is not only detrimental to the health of the workers but also has a profound environmental impact. The use of chemical solutions and the generation of dust contribute to air and water pollution, raising concerns about the sustainability of this traditional method. T...
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