Dense Fast Cutting Plastic Finishing Media is a game-changer when it comes to achieving a smooth and polished finish on plastic surfaces. Our high-density plastic media is engineered to provide a fast cutting action, reducing the time and effort required for surface finishing. Whether you need to deburr, clean, or polish plastic components, our fast cutting plastic abrasive can handle it all. Our plastic media is suitable for use in a variety of industries, including automotive, medical, electronics, and aerospace. The dense polishing media for plastic is designed to be long-lasting and provide consistent performance. It can be used with a vibratory tumbler or other finishing equipment to achieve the desired finish. Our abrasive compounds for plastic are available in different sizes, shapes, and abrasiveness levels to suit various applications. Contact us today to learn more about our fast cutting plastic finishing media and how it can benefit your business.
Item NO.:
Dense Fast Cutting PPayment:
T/T, L/C, Western Union,Money GrainProduct Origin:
Xiamen ChinaShipping Port:
xiamenLead Time：
30 daysProduct Detail
Are you looking for a more efficient and eco-friendly way to achieve optimal results in your finishing process? Look no further than plastic media. This innovative abrasive material offers numerous benefits that can elevate your finishing game and transform your surface treatment operations.
Plastic media represents cutting-edge technology in mass finishing, combining superior performance characteristics with environmental sustainability, cost-effectiveness, and versatile application capabilities across diverse manufacturing industries including automotive, aerospace, medical devices, electronics, jewelry, and precision component manufacturing.
Plastic media can be used in a variety of scenarios, including deburring, cleaning, polishing, and surface preparation. It is especially useful for finishing delicate or sensitive materials, such as aluminum, brass, and plastic. The media is available in a range of shapes and sizes to suit different applications, and it can be used in both wet and dry processes.
Effective removal of burrs, flash, and sharp edges from CNC machined parts, stamped components, die-castings, injection molded plastics, and precision-manufactured workpieces. Gentle cutting action prevents dimensional changes while thoroughly eliminating unwanted material remnants from drilling, milling, turning, punching, and trimming operations.
Thorough cleaning and degreasing of manufactured components removing machining oils, cutting fluids, stamping lubricants, drawing compounds, rust preventatives, and manufacturing residues. Compatible with aqueous cleaning solutions, alkaline detergents, neutral cleaners, and specialty cleaning chemistry for complete contamination removal.
Precision polishing achieving refined surface textures, satin finishes, matte appearances, and pre-plate surface preparation. Multiple abrasive grades from coarse cutting through ultra-fine burnishing enable progressive finishing sequences from initial deburring through final cosmetic polishing achieving Ra 0.2-0.8 micron surface roughness specifications.
Comprehensive surface conditioning preparing substrates for subsequent coating operations including electroplating (nickel, chrome, zinc, gold), powder coating, liquid painting, anodizing (Type II, Type III hard coat), chemical conversion coating (chromate, phosphate, zirconium), and adhesive bonding applications requiring optimized surface energy and cleanliness.
Plastic media is especially useful for finishing delicate or sensitive materials where substrate protection is critical:
Soft aluminum grades (1100, 3003), aerospace alloys (2024, 6061, 7075), die-cast aluminum (A380, ADC12), extruded profiles, machined aluminum components, aluminum castings requiring gentle deburring without surface damage, scratching, or dimensional alteration.
Free-cutting brass (C36000), cartridge brass (C26000), naval brass, bronze alloys, copper electrical components, plumbing fixtures, decorative hardware, musical instruments, jewelry findings requiring tarnish-free polishing and brilliant surface development without aggressive material removal.
Thermoplastics (ABS, polycarbonate, nylon, acetal, polypropylene), thermosets (phenolic, epoxy), engineering polymers (PEEK, PPS), injection molded parts, 3D printed components (FDM, SLA, SLS), requiring deflashing, gate removal, support structure cleanup, and surface smoothing without stress cracking or surface marring.
Zamak alloys (Zamak 3, Zamak 5, Zamak 7), ZA alloys (ZA-8, ZA-12, ZA-27), zinc die-cast automotive components, decorative hardware, electronic housings, toy components, plumbing fixtures requiring gentle deflashing, overflow removal, and surface finishing without substrate damage.
Components with existing decorative chrome, nickel, zinc, or precious metal plating requiring cleaning, brightening, or final finishing without damaging delicate plated layers. Gentle polishing action preserves coating integrity while enhancing surface appearance and reflectivity.
Tight-tolerance parts, precision instruments, medical devices, electronic components, optical elements, bearing components, watch parts, jewelry findings, micro-machined components requiring burr removal and surface refinement without dimensional changes exceeding ±0.0005" tolerance specifications.
The media is available in a range of shapes and sizes to suit different applications, and it can be used in both wet and dry processes. Our comprehensive plastic media portfolio ensures optimal performance matching your specific part geometry, material characteristics, and finishing objectives.
Applications: Delicate components, recessed features, threaded holes, internal passages, jewelry finishing, electronics deburring
Size Range: 5x5mm through 50x50mm diameter x height dimensions
Characteristics: Tapered geometry provides gentle polishing action, excellent feature access, minimal part impingement
Applications: Aggressive deburring, cross-holes, keyways, splines, gear teeth, complex geometries requiring multi-point cutting action
Size Range: 3x3mm through 45x45mm base dimensions
Characteristics: Multiple cutting edges, superior penetration, effective material removal, rapid cycle times
Applications: Internal corners, slots, grooves, recessed areas, die-casting overflow channels, investment casting gates
Size Range: 4x4mm through 40x40mm edge dimensions
Characteristics: Angular geometry, three cutting edges, excellent corner access, balanced cutting/finishing
Applications: Flat surfaces, heavy deburring, rapid stock removal, large parts, high-volume processing
Size Range: 3x6mm through 20x40mm diameter x length specifications
Characteristics: Maximum cutting efficiency, high mass-to-surface ratio, aggressive material removal
Applications: Uniform polishing, burnishing, spherical surfaces, non-directional finishing, general-purpose applications
Size Range: 3mm through 25mm diameter spheres
Characteristics: Isotropic polishing action, no directional lay patterns, gentle rolling motion
Applications: Specialized geometries, unique part configurations, proprietary finishing requirements
Availability: Application-specific designs developed through customer collaboration
Characteristics: Engineered for optimal performance addressing unique processing challenges
Wet Processing: Compatible with aqueous cleaning compounds, liquid polishing agents, soap-based burnishing solutions, neutral detergents, alkaline cleaners, and specialty finishing chemistry. Wet processing provides enhanced cleaning, reduced dust, superior compound lubrication, and excellent for degreasing operations.
Dry Processing: Suitable for dry tumbling applications eliminating wastewater treatment requirements. Dry processing reduces environmental compliance costs, simplifies operations, and ideal for applications where moisture exposure must be avoided or pre-plated surfaces require cleaning without liquid exposure.
To use plastic media effectively, you'll need specialized machinery designed for this purpose. There are several types of machines available, including vibratory tumblers, rotary tumblers, and centrifugal disc finishers. The right machine for you will depend on your specific application and desired results.
Equipment selection significantly impacts finishing quality, processing efficiency, cycle times, and operational costs. Understanding equipment capabilities and matching machine characteristics to application requirements ensures optimal performance and maximum return on investment.
Applications: Deburring and polishing small to medium-sized parts, batch processing 1-500 lbs, precision component finishing, automotive hardware, electronic components, medical devices
Configurations: Round bowl vibratory finishers, tub vibratory machines, linear vibratory systems, compound-action vibratory equipment
Processing Characteristics: Gentle vibratory action, uniform media circulation, consistent part-to-media contact, automated compound injection, integrated separation systems
Cycle Times: 15-60 minutes typical for deburring, 1-3 hours for polishing, variable speed control enabling process optimization
Advantages: Cost-effective, easy operation, minimal part damage, excellent for delicate components, low noise operation, compact footprint
Applications: Gentle polishing, burnishing operations, jewelry finishing, small parts processing, overnight long-cycle applications, soft material finishing
Configurations: Hexagonal barrels, octagonal barrels, double-cone barrels, multi-barrel systems (2-8 stations), variable-speed rotation control
Processing Characteristics: Cascading tumbling action, gentle part handling, excellent for fragile components, quiet operation, simple maintenance
Cycle Times: 2-8 hours typical, extended overnight processing capability, slower action prevents part damage
Advantages: Most economical equipment, minimal part impingement, ideal for delicate materials, lights-out operation capability, low power consumption
Applications: High-volume production finishing, rapid cycle times, high-speed polishing, aerospace components, medical implants, precision parts requiring mirror finishes
Configurations: Single-disc systems, multi-barrel centrifugal machines (4-8 satellite barrels), variable-frequency drives, programmable automation
Processing Characteristics: High-energy centrifugal force (20-60 G-force), intensive burnishing action, rapid surface development, exceptional productivity
Cycle Times: 3-15 minutes typical, dramatically reduced versus vibratory/barrel equipment, 5-10X faster processing enabling high-throughput production
Advantages: Maximum productivity, superior surface quality (Ra <0.1 microns achievable), reduced labor costs, compact floor space, excellent for high-value components
For example, vibratory tumblers are ideal for deburring and polishing small to medium-sized parts with batch sizes ranging from several pounds to hundreds of pounds. They provide consistent results, gentle part handling, and are cost-effective for general-purpose finishing operations across diverse manufacturing applications.
Centrifugal disc finishers are better suited for high-volume, high-speed finishing requirements where rapid cycle times (3-15 minutes typical) are essential. They excel at burnishing, fine polishing, achieving mirror-finish surfaces, and processing high-value components including aerospace parts, medical implants, titanium components, and precision jewelry where superior surface quality justifies premium equipment investment.
| Picture | Product Name | Specification (mm) | Function (Wet-Grinding) | Shape | |||||
|---|---|---|---|---|---|---|---|---|---|
| VR | R | N | NF | F | FF | ||||
|
Brown Fused Alumina (Angle Cut Triangle) |
3*3、4*4、6*6、8*8、10*10、 12*12、15*15、20*20、25*25、30*30 |
● | ● | Angle Cut Triangle | ||||
|
Brown Fused Alumina (Triangle) |
3*3、4*4、6*6、8*8、10*10、 12*12、15*15、20*20、25*25、30*30 |
● | ● | Triangle | ||||
|
Brown Fused Alumina (Ball) |
2、4、6、8、10、12、15、20 | ● | ● | ● | ● | Ball | ||
|
Brown Fused Alumina (Angle Cut Cylinder) |
2*4、3*6、4*8、5*10、6*12、8*16 | ● | ● | Angle Cut Cylinder | ||||
   
|
Plastic (Cone) | ● | ● | ● | Cone | ||||
|
8*8、10*10、12*12、15*15、 20*20、25*25、30*30、35*35、 40*40、45*45、50*50 |
● | ● | ● | ||||||
| ● | ● | ● | |||||||
| ● | ● | ● | |||||||
|
Ceramic (Ball) | 2、4、6、8、10、12、15、20 | ● | ● | ● | Ball | |||
|
Ceramic (Angle Cut Triangle) |
3*3、4*4、6*6、8*8、10*10、 12*12、15*15、20*20 |
● | ● | Angle Cut Triangle | ||||
|
Alumina Porcelain (Ball) | 2、4、6、8、10、12、15、20 | ● | ● | Ball | ||||
|
Alumina Porcelain (Triangle) |
3*3、4*4、6*6、8*8、10*10、 12*12、15*15、20*20 |
● | ● | Triangle | ||||
|
High-frequency Porcelain | 1.3*3、1.5*5、2.5*8、3*10、4*14 | ● | ● | ● | Cylinder | |||
|
Alumina Porcelain 3P | 8#、12#、16#、24#、32#、36# | ● | ● | Irregular | ||||
|
Alumina Porcelain 3P-1 | 8#、12#、16#、24#、32#、36# | ● | ● | Irregular | ||||
| Picture | Product Name | Specification (mm) | Function (Dry-Grinding) | Shape | |||||
|---|---|---|---|---|---|---|---|---|---|
| VR | R | M | MF | F | FF | ||||
|
Walnut Shell | 8#、12#、16#、24#、32#、36#、80# | ● | ● | ● | Irregular | |||
|
Wood (Bullet) | 0.5*2、0.5*2.5、0.5*3 | ● | ● | Bullet | ||||
| - | Wood (Rhombus) | 2*2、3*3 | ● | ● | Rhombus | ||||
|
Wood (Square) | 6*6、7*7 | ● | ● | Square | ||||
| - | Bamboo (Rhombus) | 2*2、3*3 | ● | ● | ● | Rhombus | |||
| - | Stone powder | 0 | ● | ● | ● | Powder | |||
Note: VR=Very Rough; R=Rough; N=Normal; NF=Normal Fine; F=Fine; FF=Very Fine
Further dimensions on request.
Special types for specific fields of application - contact us
Email : info@surface-polish.com
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