1. It can carry 8 racks, and the whole machine can be equipped with up to 480 metal eyeglass frames (proven stainless steel hangers to avoid deformation of the frame)
Reduced polished corners)
2. When the hanger rotates along with the drum, it can rotate independently and improve the polishing efficiency.
3. Intelligent PLC operation control of the hanging device positioning system, perfect implementation of the hanging number and positioning start operation, improve efficiency and reduce costs.
4. Bamboo fiber: The density of bamboo fiber drum is higher than that of traditional wood material, which reduces the use of rolling oil.
Item NO.:
OBD-CJG480Order(MOQ):
1Payment:
T/T, L/C, Western Union,Money GrainMarket Price:
$16500Price:
$16500Price Range:
14500 - 15500/$3Product Origin:
ChinaColor:
YellowShipping Port:
XiamenLead Time：
30 daysWeight：
850Product Detail
The OBD-CJG480 automatic rack tumbler system represents the pinnacle of industrial barrel polishing technology, specifically engineered for high-volume processing of delicate metal components including eyeglass frames, medical devices, and precision hardware. This advanced rotary finishing tumbler incorporates intelligent rack-based processing technology that revolutionizes traditional mass finishing operations through automated component handling and superior surface treatment control.
Featuring an eight-rack configuration with capacity for up to 480 metal eyeglass frames per cycle, this industrial barrel tumbler delivers unmatched productivity while maintaining exceptional surface finish quality. The integration of PLC-controlled positioning systems and independent rack rotation technology ensures optimal media contact, uniform polishing results, and minimal component damage throughout extended processing cycles.
Accommodates eight independent stainless steel racks supporting up to 480 metal eyeglass frames simultaneously. Proven stainless steel hanger design prevents frame deformation during tumbling while eliminating polishing dead zones and ensuring complete surface coverage for optimal finishing uniformity
Each rack features independent rotation capability while simultaneously rotating with the main barrel drum. This innovative dual-axis movement dramatically enhances polishing efficiency, ensures uniform media distribution, and eliminates processing shadows for comprehensive surface treatment
Advanced programmable logic controller system manages precision rack positioning, automated indexing sequences, and intelligent start/stop operations. Rack numbering and position tracking optimize workflow efficiency while reducing operational costs and minimizing operator intervention requirements
High-density bamboo fiber barrel offers superior material density compared to traditional wood construction. This advanced material significantly reduces tumbling compound consumption, minimizes barrel wear rates, provides excellent acoustic dampening, and delivers enhanced thermal stability during extended processing operations
Utilize coarse walnut shell media combined with appropriate coarse grinding compound. This initial stage removes significant surface irregularities, casting flash, machining burrs, and prepares components for subsequent fine finishing operations. Processing time varies based on material condition and desired stock removal requirements.
Process components with fine walnut shell media and specialized fine grinding compound. This critical stage develops the desired surface smoothness, enhances luster characteristics, and prepares surfaces for final finishing or electroplating operations. Media selection and compound concentration directly influence final surface quality.
Certain applications require additional pre-plating surface preparation utilizing specialized burnishing media and cleaning compounds. This optional stage ensures optimal plating adhesion, removes residual contaminants, and develops the precise surface profile required for subsequent electroplating processes.
Important Process Note: Grinding media types, compound formulations, additive concentrations, and processing durations vary significantly based on component material, geometry, initial surface condition, and desired finish specifications. Rack-based processing is optional and recommended for delicate components requiring controlled handling. Consult our process engineering team for application-specific recommendations.
This versatile rack tumbler barrel polishing system serves diverse manufacturing sectors requiring precision surface finishing, deburring, edge radiusing, and cosmetic enhancement across an extensive range of component types and materials.
Surgical instruments, medical accessories, orthopedic components
Metal eyeglass frames, optical accessories, frame components
Metal fittings, decorative hardware, architectural components
Hand tools, cutting implements, precision tooling
Connector housings, electronic enclosures, component parts
Plumbing fittings, valve components, fixture hardware
Vehicle accessories, trim components, automotive hardware
Die castings, investment castings, sand castings
Belt buckles, jewelry components, decorative items
Bicycle parts, motorcycle accessories, vehicle components
Metal stampings, progressive die parts, precision stampings
CNC machined parts, turned components, milled pieces
Specialized applications include: Umbrella accessories, chain components, flush valve casings, equestrian equipment, jewelry findings, carbon fiber parts, pins and fasteners, safety helmet components, bone screws and orthopedic implants, artificial bone pins, bone plates, plier blanks, gas valve components, buckles and clasps, fixture components, bearing washers, angle valve casings, baffle plates, aluminum alloy parts, spring clips, belt buckles, gears, door handles, spring components, rivets, lamp sockets, ceramic parts, shoe buckles, zipper components, tent clips, hooks, shovel parts, blade components, daily hardware, agricultural tools, woodworking implements, pipe brackets, white steel bars, tungsten machined parts, separators, medical tweezers, stainless steel tweezers, plastic tweezers, 3D printed components, and numerous other precision manufactured items.
Watch the OBD-CJG480 rack tumbler polishing machine demonstrating advanced features, rack rotation technology, and high-quality finishing capabilities
| Model Number |
Carrying Capacity (Liters) |
Overall Dimensions (L × W × H mm) |
Motor Power (kW) |
Net Weight (kg) |
Speed Range (RPM) |
Bamboo Thickness (mm) |
|---|---|---|---|---|---|---|
| OBD-CJG480 |
480 Liters (16.9 cubic feet) |
1700 × 2300 × 1850 (66.9" × 90.6" × 72.8") |
5.2 kW (7.0 HP) |
850 kg (1,874 lbs) |
Roller: 0-50 RPM Fixture: 0-80 RPM (Dual speed control) |
25 mm (0.98") |
Configuration Note: Standard specifications shown above. Custom rack tumbler configurations available with modified rack quantities, specialized rack designs for specific component geometries, upgraded PLC control systems, enhanced motor packages, and integrated automation features to meet unique manufacturing requirements and production goals.
Our application engineering team will recommend the optimal finishing solution, equipment configuration, and polishing media selection based on comprehensive laboratory testing of your components. We encourage you to submit sample parts for complimentary application analysis. Our detailed testing report will specify recommended process parameters, media types, compound formulations, and expected finishing outcomes precisely tailored to your component materials, geometries, and surface finish requirements.
Installation and Operator Training: Professional equipment installation, commissioning, and comprehensive operator training conducted by our team of highly skilled and experienced service engineers, ensuring optimal equipment performance and operator proficiency.
Spare Parts Service: We maintain a complete inventory of critical spare parts and replacement components in our warehouse facility, enabling rapid delivery and minimizing equipment downtime for time-sensitive production operations.
Maintenance and Repair Services: Our professionally trained staff of field service engineers provides prompt, reliable preventive maintenance, emergency repair services, and complete equipment overhauls at competitive rates, extending equipment service life and maintaining optimal performance.
Professional Technical Consultation: Our finishing specialists and process engineers stand ready to provide expert answers to any questions relating to specific surface finishing challenges, process optimization, or quality improvement. Our decades of industry experience ensures we can provide the right solutions for your unique requirements.
Our comprehensive quality assurance program includes CE certification for all equipment products and ISO 9001 certification for our manufacturing facility. We implement rigorous quality control inspections at every critical production stage, examining every detail of machine construction and assembly. Each unit undergoes complete operational testing and full-load running trials before shipment to verify all performance specifications are met. We provide differentiated warranty coverage for equipment components based on their criticality and expected service life.
Payment Terms: 30% deposit upon order confirmation, with 70% balance payment required before shipment.
Production Lead Time: 15-30 days for custom-configured equipment; 1-3 days for in-stock standard units.
Packaging Standards: Industrial-grade wooden crate packaging engineered for safe international transportation and container shipping.
Shipping Arrangements: We can arrange complete logistics including sea freight, air freight, or express courier services with door-to-door delivery according to your location, timeline requirements, and budget considerations.
Automatic rack tumbler | Barrel metal polishing machine | Rotary finishing tumbler | Industrial barrel polisher | Eyeglass frame finishing equipment | Metal frame polishing system | Rack-based tumbling machine | PLC controlled barrel tumbler | Independent rotation polisher | Bamboo barrel tumbler | High-capacity finishing system | Dual-axis rotation tumbler | Walnut shell polishing | Medical device finishing equipment | Precision component polishing | Hardware accessories tumbler | Electronic component polishing | Metal tool finishing machine | Stainless steel rack system | Automated positioning tumbler | Multi-rack polishing system | Fine grinding equipment | Surface refinement tumbler | Component geometry preservation | Mass finishing automation | Optical frame polishing | Delicate part finishing | Controlled tumbling process | Industrial surface treatment | Precision mass finishing | Rack suspension technology | High-density bamboo barrel | Variable speed control tumbler | Production polishing equipment | Quality finishing system | Electroplating preparation | Multi-stage finishing process | Grinding compound application | Tumbling media selection | Surface finish optimization
Email : info@surface-polish.com
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